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Detroit Diesel DD13, DD15, DD16 Exhaust EGR Aftertreatment Shop Manual CD-ROM Product Specifics: Product title: MechanicStar – Detroit DD Platform EPA07/10/GHG14 Exhaust, EGR, Aftertreatment Workshop Manual CD-ROM [2014] Product description: This workshop manual on disc contains mechanical removal, inspection and installation workshop procedures for Detroit DD13, DD15, DD16 engines EGR, exhaust and aftertreatment components. Troubleshooting manual sold separately. 2014 publication. Product code: MS-MAN-0083CD [340 pages] Compatibility: Windows/Mac/Linux operating systems This workshop manual on disc covers the following topics:Description and Operation of the Exhaust Manifold and Related PartsDD13 Exhaust ManifoldDD15 Exhaust ManifoldGHG14 DD15 AT Exhaust ManifoldEPA10 DD16 High-Horsepower Exhaust Manifold2.2 Removal of the Exhaust Manifold2.3 Removal of the GHG14 DD15 Asymmetrical Turbocharger Exhaust Manifold2.4 Inspection of an Assembled Exhaust Manifold2.6 Disassembly of the Exhaust Manifold2.7 Assembly of the Exhaust Manifold2.9 Installation of the Exhaust Manifold2.10 Installation of the GHG14 DD15 Asymmetrical Turbocharger Exhaust Manifold3.1 Description and Operation of the DD13 Exhaust Flanged Manifold3.2 Removal of the DD13 Exhaust Flanged Manifold3.3 Installation of the DD13 Exhaust Flanged Manifold4.1 Description and Operation of the DD15 and DD16 Exhaust S-Pipe (Elbow) and Related Parts4.2 Removal of the DD15 and DD16 Exhaust S-pipe4.3 Installation of the DD15 and DD16 Exhaust S-pipe5.1 Removal of the Exhaust Gas Recirculation Hot Pipe5.2 Installation of the Exhaust Gas Recirculation Hot Pipe6.1 Cleaning of the DD13 Exhaust Gas Recirculation System6.2 Cleaning of the Turbo Compound DD15 and DD16 Exhaust Gas Recirculation Systems6.3 Cleaning of the GHG14 DD15 Asymmetrical Turbocharger Exhaust Gas Recirculation System7.1 Removal of the Exhaust Gas Recirculation Crossover Tube7.2 Installation of the Exhaust Gas Recirculation Crossover Tube8.1 Removal of the Exhaust Gas Recirculation Venturi8.2 Installation of the Exhaust Gas Recirculation Venturi10.1 Description and Operation of DD13 Exhaust Gas Recirculation Cooler Water Manifold Assembly10.2 Removal of the DD13 Exhaust Gas Recirculation Cooler Water Manifold Assembly10.3 Inspection of the DD13 EGR Cooler Water Manifold Assembly10.4 Testing and Inspection of the DD13 Exhaust Gas Recirculation Cooler Water Manifold Assembly10.5 Installation of the DD13 EGR Cooler Water Manifold Assembly11.1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler11.2 Removal of the DD15 and DD16 Exhaust Gas Recirculation Cooler11.3 Testing and Inspection of the DD15 and DD16 Exhaust Gas Recirculation Cooler11.4 Installation of the DD15 and DD16 Exhaust Gas Recirculation Cooler12.1 Removal of the Exhaust Gas Recirculation Valve Actuator Pull Rod12.2 Inspection of DD13 Exhaust Gas Recirculation Valve Actuator Pull Rod12.3 Installation of the DD13 Exhaust Gas Recirculation Valve Actuator Pull Rod13.1 Removal of the Exhaust Gas Recirculation Valve Actuator Pull Rod13.2 Installation of the DD15 and DD16 Exhaust Gas Recirculation Valve Actuator Pull Rod14.1 Removal of the GHG14 DD15 AT Exhaust Gas Recirculation Valve Actuator Pull Rod14.2 Inspection of the GHG14 DD15 AT Exhaust Gas Recirculation Valve Actuator Pull Rod14.3 Installation of the GHG14 DD15 AT Exhaust Gas Recirculation Valve Actuator Pull Rod15.1 Description and Operation of the DD13 Exhaust Gas Recirculation Valve Actuator15.2 Removal of the DD13 Exhaust Gas Recirculation Valve Actuator15.3 Installation of the DD13 Exhaust Gas Recirculation Valve Actuator16.1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Valve Actuator16.2 Removal of DD15 and DD16 Exhaust Gas Recirculation Valve Actuator16.3 Installation of the DD15 and DD16 Exhaust Gas Recirculation Valve Actuator16.4 Removal of the DD15 and DD16 Sonceboz® Exhaust Gas Recirculation Valve Actuator16.5 Installation of the DD15 and DD16 Sonceboz® Exhaust Gas Recirculation Valve Actuator17.1 Description and Operation of the GHG14 DD15 AT Exhaust Gas Recirculation Valve Actuator17.2 Removal of the GHG14 DD15 AT Exhaust Gas Recirculation Valve Actuator17.3 Installation of the GHG14 DD15 AT Exhaust Gas Recirculation Valve Actuator18.1 Removal of the Exhaust Gas Recirculation Actuator Lever18.2 Installation of the Exhaust Gas Recirculation Actuator Lever19.1 Description and Operation of the GHG14 DD15 AT Exhaust Gas Recirculation Valve/Hot Pipe19.2 Removal of the GHG14 DD15 AT Exhaust Gas Recirculation Valve/Hot Pipe19.3 Installation of the GHG14 DD15 AT Exhaust Gas Recirculation Valve/Hot Pipe20.1 Description and Operation of the GHG14 DD15 AT Flanged Exhaust Manifold and Related Parts20.2 Removal of the GHG14 DD15 AT Flanged Exhaust Manifold20.3 Installation of the GHG14 DD15 AT Flanged Exhaust Manifold21.1 Description and Operation of the DD13 Exhaust Gas Recirculation Valve22.1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Valve22.2 Removal of the DD15 and DD16 Exhaust Gas Recirculation Valve22.3 Installation of the DD15 and DD16 Exhaust Gas Recirculation Valve23.1 Description and Operation of the Mixer Pipe23.2 Removal of the Mixer Pipe23.3 Inspection of the Mixer Pipe23.4 Installation of the Mixer Pipe24.1 Removal of the Hydrocarbon Doser Block Feed Line24.2 Installation of the Hydrocarbon Doser Block Feed Line25.1 Description and Operation of the Hydrocarbon Doser Block25.2 Removal of the Hydrocarbon Doser Block25.3 Installation of the Hydrocarbon Doser Block26.1 Description and Operation of the Fuel Doser Injector Valve26.3 Installation of the Hydrocarbon Doser Fuel Injector Valve27.1 Removal of the Hydrocarbon Fuel Doser Housing27.2 Installation of the Hydrocarbon Fuel Doser Housing28.1 Removal of the Fuel Compensation Pressure Sensor28.2 Installation of the Fuel Compensation Pressure Sensor29.1 Description and Operation of Intake Throttle Valve and Adaptor29.2 Removal of the Intake Throttle Valve and Adaptor29.3 Installation of the Intake Throttle Valve and Adaptor30.1 Overview of EPA07 Aftertreatment System30.2 Description and Operation of the EPA07 Aftertreatment Device30.3 Description and Operation of the Diesel Particulate Filter30.4 EPA07 Aftertreatment Operating Requirements30.5 EPA07 Aftertreatment System Component Overview30.6 EPA07 Aftertreatment Regeneration StrategyEPA07 DD15 Regeneration StrategyEPA07 DD15 Idle Timing30.6.1 Passive Regeneration30.6.2 Active Regeneration30.6.3 Parked Regeneration30.7 Performing a Parked Regeneration – EPA0730.8 Unable to Perform a Parked Regeneration – EPA0730.9 Instrument Panel LampsAmber Warning LampRed Stop LampDiesel Particulate Filter Regeneration LampHigh Exhaust System Temperature LampMalfunction Indicator Lamp31.1 Description and Operation of the EPA07 Aftertreatment Device Temperature Sensors31.2 Removal of the EPA07 Temperature Sensors31.3 Installation of the EPA07 Temperature Sensors31.4 Removal of the EPA07 Pressure Sensors31.5 Installation of the EPA07 Pressure Sensors32.1 Accumulated Ash – EPA0732.2 Requirements – EPA07Service Record33.1 Removal of the EPA07 Aftertreatment Device from the Vehicle33.2 Installation of the EPA07 Aftertreatment Device34.1 Disassembly of the EPA07 Aftertreatment Device34.2 Preliminary Inspection of the Aftertreatment Device34.3 Diesel Oxidation Catalyst (DOC) Inspection – All Years34.4 Diesel Particulate Filter (DPF) Inspection – All Years34.5 Outlet Flange Adapter Inspection – All Years34.6 Assembly of the EPA07 Aftertreatment Device35.1 Resetting the EPA07 Diesel Particulate Filter Ash Accumulators35.2 Resetting the EPA10-GHG14 Diesel Particulate Filter Ash Accumulators36.1 Description and Operation of the EPA10 Aftertreatment System1-BOX™ Aftertreatment System Configuration2-Box Aftertreatment Systems ConfigurationsDiesel Oxidation Catalyst, Diesel Particulate Filter, and Selective Catalytic Reduction MountedDiesel Oxidation Catalyst, Diesel Particulate Filter Mounted Horizontally, Selective Catalytic Reduction Mounted VerticallyDiesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR Catalyst) Mounted Horizont36.2 Description and Operation of the Diesel Particulate Filter36.3 Description and Operation of the Selective Catalytic Reduction (SCR Catalyst)36.4 Description and Operation of the EPA10 Diesel Exhaust Fluid Heating36.5 Description and Operation of the GHG14 Diesel Exhaust Fluid Heating36.6 Description and Operation of the Diesel Exhaust Fluid Flow36.7 Description and Operation of the Diesel Exhaust Fluid (Compressed Air Flow)36.8 EPA10-GHG14 Aftertreatment Regeneration StrategyEPA10/GHG14 Zone TriggerEPA10/GHG14 Regeneration Strategy36.8.1 Passive Regeneration36.8.2 Active Regeneration36.8.3 Parked Regeneration36.9 Performing a Parked Regeneration – EPA10-GHG1436.10 Performing a Parked Regeneration Using DDDL (Parked Regeneration Request Switch is not Available36.11 EPA10-GHG14 Aftertreatment Diesel Exhaust Fluid Gauge-Lamps36.12 Instrument Panel LampsAmber Warning LampRed Stop LampDiesel Particulate Filter Regeneration LampHigh Exhaust System Temperature LampMalfunction Indicator LampFuel Filter Restriction Sensor Lamp: Fuel Filter FailedWater-In-Fuel Lamp (WIF)37.1 Description and Operation of the Aftertreatment Control Module37.1 Description and Operation of the Aftertreatment Control Module37.2 EPA10-GHG14 Aftertreatment Device Sensor Locations1-BOX™ Sensor LocationsDiesel Oxidation Catalyst, Diesel Particulate Filter, and Selective Catalytic Reduction (SCR Catalyst) Mounted VerticallyDiesel Oxidation Catalyst, Diesel Particulate Filter Mounted Horizontally, Selective Catalytic Reduction (SCR Catalyst) Mounted37.4 Installation of the Aftertreatment Control Module38.1 Description and Operation of the Diesel Exhaust Fluid Tank Header Unit38.2 Removal of the EPA10 13 and 23 Gallon Diesel Exhaust Fluid Tank Header Unit38.3 Installation of the EPA10 13 and 23 Gallon Diesel Exhaust Fluid Tank Header Unit38.4 Removal of the GHG14 13 and 23 Gallon Diesel Exhaust Fluid Tank Header Unit38.5 Installation of the GHG14 13 and 23 Gallon Diesel Exhaust Fluid Tank Header Unit38.6 Removal of the GHG14 Six-Gallon Diesel Exhaust Fluid Tank Header38.7 Installation of the GHG14 Six-Gallon Diesel Exhaust Fluid Tank Header39.1 Description and Operation of the Diesel Exhaust Fluid Tank39.2 Description and Operation of the EPA10 Diesel Exhaust Fluid Heating39.3 Removal of the Six-Gallon Diesel Exhaust Fluid Tank39.4 Installation of the Six-Gallon Diesel Exhaust Fluid Tank39.5 Removal of the GHG14 Six-Gallon Diesel Exhaust Fluid Tank39.6 Installation of the GHG14 Six-Gallon Diesel Exhaust Fluid Tank39.7 Removal of the 13 and 23 Gallon Diesel Exhaust Fluid Tank39.8 Installation of the 13 and 23 Gallon Diesel Exhaust Fluid Tank39.9 Removal of the GHG14 13 and 23 Gallon Diesel Exhaust Fluid Tank39.10 Installation of the GHG14 13 and 23 Gallon Diesel Exhaust Fluid Tank40.1 Removal of the Diesel Exhaust Fluid Lines (Tank to Pump)40.2 Installation of the Diesel Exhaust Fluid Lines (Tank to Pump)40.3 Removal of the Diesel Exhaust Fluid Line Connections40.4 Installation of the Diesel Exhaust Fluid Line Connections40.5 Removal of DEF Supply Unit Coolant Line Fittings40.6 Installation of the DEF Supply Unit Coolant Line Fittings41.1 Description and Operation of the Diesel Exhaust Fluid Pump Assembly41.2 Removal of the Diesel Exhaust Fluid Pump Module41.3 Installation of the Diesel Exhaust Fluid Pump Module41.4 Flushing of the Diesel Exhaust Fluid System41.5 Removal of the Diesel Exhaust Fluid Pump Module Filter Screen41.6 Installation of the Diesel Exhaust Fluid Pump Module Filter Screen41.7 Removal of the Diesel Exhaust Fluid Pump Module Pneumatic Switching Valve41.8 Installation of the Diesel Exhaust Fluid Pump Module Pneumatic Switching Valve41.9 Removal of the Diesel Exhaust Fluid Pump Module Filter41.10 Installation of the Diesel Exhaust Fluid Pump Module Filter41.11 Removal of the Diesel Exhaust Fluid Pump Module Air Bladder41.12 Installation of the Diesel Exhaust Fluid Pump Module Air Bladder42.1 Removal of the GHG14 Diesel Exhaust Fluid Lines42.2 Installation of the GHG14 Diesel Exhaust Fluid Lines43.1 Description and Operation of the GHG14 Airless Dosing System Diesel Exhaust Fluid Pump43.2 Removal of the GHG14 Diesel Exhaust Fluid Pump Module43.3 Installation of the GHG14 Diesel Exhaust Fluid Pump Module43.4 Flushing of the GHG14 Diesel Exhaust Fluid System43.5 Removal of the Diesel Exhaust Fluid Pump Pressure Relief Valve43.6 Installation of the Diesel Exhaust Fluid Pump Pressure Relief Valve43.7 Removal of the GHG14 Diesel Exhaust Fluid Pump Module Inlet Screen43.8 Installation of the GHG14 Diesel Exhaust Fluid Pump Module Inlet Screen43.9 Removal of the GHG14 Diesel Exhaust Fluid Pump Module Coolant Line Connector Fitting43.10 Installation of the GHG14 Diesel Exhaust Fluid Pump Module Coolant Connector Fitting43.11 Removal of the GHG14 Diesel Exhaust Fluid Pump Module Filter43.12 Installation of the GHG14 Diesel Exhaust Fluid Pump Module Filter44.1 Description and Operation of the Diesel Exhaust Fluid Metering Unit44.2 Compressed-Air Assisted Diesel Exhaust Fluid Supply Function44.3 Removal of the Diesel Exhaust Fluid Metering Unit44.4 Installation of the Diesel Exhaust Fluid Metering Unit44.5 Removal of the Diesel Exhaust Fluid Screen44.6 Installation of the Diesel Exhaust Fluid Screen44.7 Removal of the Diesel Exhaust Fluid Metering Unit Compressed Air Supply Screen44.8 Installation of the Diesel Exhaust Fluid Metering Unit Compressed Air Supply Screen44.9 Removal of the Diesel Exhaust Fluid Pressure Sensor44.10 Installation of the Diesel Exhaust Fluid Pressure Sensor44.11 Removal of the Diesel Exhaust Fluid Temperature Sensor44.12 Installation of the Diesel Exhaust Fluid Temperature Sensor44.13 Removal of the Diesel Exhaust Fluid Metering Unit Air Pressure Sensor44.14 Installation of the Diesel Exhaust Fluid Metering Unit Air Pressure Sensor44.15 Removal of the Diesel Exhaust Fluid Metering Unit Doser Heater44.16 Installation of the Diesel Exhaust Fluid Metering Unit Doser Heater44.17 Removal of the Diesel Exhaust Fluid Metering Unit Diffuser Heater44.18 Installation of the Diesel Exhaust Fluid Metering Unit Diffuser Heater45.1 Description and Operation of the Diesel Exhaust Fluid Nozzle45.2 Removal of the Diesel Exhaust Fluid Nozzle45.3 Cleaning of the Diesel Exhaust Fluid Nozzle45.4 Installation of the Diesel Exhaust Fluid Nozzle46.1 Description and Operation of the GHG14 Diesel Exhaust Fluid Dosing Unit46.2 Removal of the GHG14 Dosing System Doser46.3 Installation of the GHG14 Dosing System Doser46.4 Removal of the GHG14 Diesel Exhaust Fluid Dosing Unit Inlet Screen46.5 Installation of the GHG14 Diesel Exhaust Fluid Dosing Unit Inlet Screen47.1 Removal of the 1-BOX™ Sensor Box47.2 Installation of the 1-BOX™ Sensor Box48.1 Removal of the EPA10 Diesel Oxidation Catalyst Outlet Temperature Sensor48.2 Installation of the EPA10 Diesel Oxidation Catalyst Outlet Temperature Sensor48.3 Removal of the EPA10 Diesel Oxidation Catalyst Inlet Temperature Sensor48.4 Installation of the EPA10 Diesel Oxidation Catalyst Inlet Temperature Sensor48.5 Removal of the EPA10 Diesel Oxidation Catalyst Inlet Pressure Sensor48.6 Installation of the EPA10 Diesel Oxidation Catalyst Inlet Pressure Sensor48.7 Removal of the EPA10 Diesel Oxidation Catalyst Inlet Pressure Sensor Tube and Elbow48.8 Installation of the EPA10 Diesel Oxidation Catalyst Inlet Pressure Sensor Tube and Elbow48.9 Removal of the EPA10 Diesel Particulate Filter Outlet Temperature Sensor48.10 Installation of the EPA10 Diesel Particulate Filter Outlet Temperature Sensor48.11 Removal of the EPA10 Diesel Particulate Filter Outlet Pressure Sensor48.12 Installation of the EPA10 Diesel Particulate Filter Outlet Pressure Sensor48.13 Removal of the EPA10 Selective Catalyst Reduction Inlet NOx Sensor48.14 Installation of the EPA10 Selective Catalyst Reduction Inlet NOx Sensor48.15 Removal of the EPA10 Selective Catalyst Reduction Outlet NOx Sensor48.16 Installation of the EPA10 Selective Catalyst Reduction Outlet NOx Sensor49.1 Removal of the GHG14 Diesel Oxidation Catalyst Inlet Pressure Sensor49.2 Installation of the GHG14 Diesel Oxidation Catalyst Inlet Pressure Sensor49.3 Removal of the GHG14 Diesel Oxidation Catalyst Inlet Pressure Sensor Tube49.4 Installation of the GHG14 Diesel Oxidation Catalyst Inlet Pressure Sensor Tube49.5 Removal of the GHG14 Diesel Oxidation Catalyst Outlet Temperature Sensor49.6 Installation of the GHG14 Diesel Oxidation Catalyst Outlet Temperature Sensor49.7 Removal of the GHG14 Diesel Oxidation Catalyst Inlet Temperature Sensor49.8 Installation of the GHG14 Diesel Oxidation Catalyst Inlet Temperature Sensor49.9 Removal of the GHG14 Diesel Particulate Filter Outlet Pressure Sensor49.10 Installation of the GHG14 Diesel Particulate Filter Outlet Pressure Sensor49.11 Removal of the GHG14 Diesel Particulate Filter Outlet Pressure Sensor Tube49.12 Installation of the GHG14 Diesel Particulate Filter Outlet Pressure Sensor Tube49.13 Removal of the GHG14 Diesel Particulate Filter Outlet Temperature Sensor49.14 Installation of the GHG14 Diesel Particulate Filter Outlet Temperature Sensor49.15 Removal of the GHG14 Selective Catalyst Reduction Inlet Temperature Sensor49.16 Installation of the GHG14 Selective Catalyst Reduction Inlet Temperature Sensor49.17 Removal of the GHG14 Selective Catalyst Reduction Outlet Temperature Sensor49.18 Installation of the GHG14 Selective Catalyst Reduction Outlet Temperature Sensor49.19 Removal of the GHG14 Selective Catalytic Reduction Inlet NOx Sensor49.20 Installation of the GHG14 Selective Catalytic Reduction Inlet NOx Sensor49.20 Installation of the GHG14 Selective Catalytic Reduction Inlet NOx Sensor49.21 Removal of the GHG14 Selective Catalytic Reduction Outlet NOx Sensor49.21 Removal of the GHG14 Selective Catalytic Reduction Outlet NOx Sensor49.22 Installation of the GHG14 Selective Catalytic Reduction Outlet NOx Sensor49.22 Installation of the GHG14 Selective Catalytic Reduction Outlet NOx Sensor50.1 Removal of the EPA10 Diesel Particulate Filter50.2 Installation of the EPA10 Diesel Particulate Filter51.1 Removal of the GHG14 Diesel Particulate Filter51.2 Installation of the GHG14 Diesel Particulate Filter52.1 Removal of the 1-BOX™ from the Vehicle52.2 Installation of the 1-BOX™ to the Vehicle53.1 Removal of the GHG14 1-BOX™ From the Vehicle53.2 Installation of the GHG14 1-BOX™ to the Vehicle55.1 Removal of the GHG14 Two-Box Diesel Particulate Filter55.2 Installation of the GHG14 Two-Box Diesel Particulate Filter55.3 Removal of the GHG14 2–Box Diesel Oxidation Catalyst/Diesel Particulate Filter55.4 Installation of the GHG14 2–Box Diesel Oxidation Catalyst/Diesel Particulate Filter55.5 Installation of the GHG14 Selective Catalytic Reduction (SCR Catalyst)56.1 Removal of the GHG14 Two-Box Option (2V2) from the Vehicle56.2 Installation of the GHG14 Two-Box Option (2V2) to the Vehicle57.1 Diesel Oxidation Catalyst – Diesel Particulate Filter Additional Removal Information57.2 Removal of the 2–Box Diesel Oxidation Catalyst / Diesel Particulate Filter57.3 Installation of the 2–Box Diesel Oxidation Catalyst / Diesel Particulate Filter57.4 Removal of the GHG14 Two-Box Diesel Oxidation Catalyst57.5 Installation of the GHG14 Two-Box Diesel Oxidation Catalyst57.6 Removal of the 2-Box Diesel Particulate Filter57.7 Installation of the 2-Box Diesel Particulate Filter58.1 Selective Catalytic Reduction (SCR Catalyst) Additional Removal Information58.2 Removal of the Selective Catalytic Reduction (SCR Catalyst) from the Stanchion58.3 Installation of the Selective Catalytic Reduction (SCR) Catalyst to the Stanchion58.4 Removal of the Selective Catalytic Reduction (SCR Catalyst)58.5 Installation of the Selective Catalytic Reduction (SCR Catalyst)About MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.

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